Free shipping for all U.S. orders over $100
Need custom-cut fireplace or wood stove glass? We cut high-quality ceramic and tempered glass panels to your exact measurements—perfect for replacing cracked or broken stove glass. We offer free U.S. ground shipping on orders over $100 and proudly manufacture our products in the USA.
Questions? Call us at 217-223-0999
Custom Cut Ceramic Glass
At Total-Hearth.com, we specialize in high-temperature ceramic glass for wood stoves, pellet stoves, coal stoves, and many high-heat fireplace applications. If you know your stove brand and model, great—if not, no problem. Measure your existing glass and order using those measurements.
Why Use Ceramic Glass for Fireplace Doors?
Ceramic glass isn’t ordinary glass—it’s a transparent ceramic designed for extreme heat and thermal shock. It’s commonly known by these brand names:
Ceramic glass is ideal for high-heat appliances such as:
- Wood stoves
- Pellet stoves
- Coal stoves
- Gas and oil appliances (where ceramic is specified)
- Bio-fuel appliances
Note: Ceramic glass is not suitable for cooktops or rangetops.
Thickness Options
- 3/16" (most common)
- 1/8" (for certain applications)
Our ceramic glass has a slight amber tint that is considered “clear.”
Custom Tempered Glass Cutting
We also provide custom-cut tempered glass for appropriate low-to-moderate heat applications (such as fireplace doors/screens and various projects) where tempered glass is the correct specification.
Important Tempered Glass Safety Notes
- Never use tempered glass in an airtight wood stove. The heat can exceed its limits and cause failure.
- Processing time: Tempered glass typically takes 7–10 business days.
- Final sale: Tempered glass cannot be re-cut after tempering—please verify measurements carefully.
Quick Comparison: Ceramic vs Tempered
| Type | Max Heat (Typical) | Thickness Options | Lead Time | Notes |
|---|---|---|---|---|
| Ceramic (Pyroceram / Neoceram / Robax) | Up to ~1470°F (application dependent) | 1/8" or 3/16" | Often same or next business day | Slight amber tint; high thermal shock resistance |
| Tempered | Up to ~470°F (application dependent) | Varies | 7–10 business days | Final sale; cannot be re-cut; not for airtight wood stoves |
Delivery & Shipping Information
Many custom-cut sizes ship via ground carriers. We can also ship larger pieces by freight. If you order later in the day, we typically cut and ship the next business day (pattern cuts may add an additional day depending on complexity).
- Free U.S. ground shipping on orders over $100
- Large sizes may require freight—contact us for a quote
Measuring & Installation Tips
- Leave clearance for expansion: Ceramic glass should be at least 1/8" shy of the mounting surface (3/16" is common).
- Double-check measurements: If the old glass is intact, you can use it for reference, but verify against the mounting surface.
- Do not over-tighten hardware: Screws and metal frames expand with heat and can crack the glass.
Need guidance? Visit our installation information page for recommended installation videos.
How to Measure for Custom-Sized Fireplace Glass
Getting the perfect fit for your custom glass is essential. Follow these simple steps to ensure your measurements are accurate.
Step 1: Prepare the Area Make sure your fireplace or stove is completely cool. If there is old glass, carefully remove it and clean the frame or opening where the new glass will sit. Remove any old gasket material or sealant for a clean surface.
Step 2: Measure the Opening, Not the Old Glass Do not measure your old piece of glass, as it may have warped from heat over time. Use a quality tape measure to get the dimensions of the opening itself.
Step 3: Measure Height and Width Measure the width of the opening at both the top and bottom, and the height at both the left and right sides. Use the smaller of the two measurements for both width and height to ensure the glass will fit. Measure to the nearest 1/16th of an inch.
Step 4: Allow for Expansion To prevent the glass from cracking under heat, it needs room to expand. Subtract 1/8" (or 2mm) from both your final height and width measurements. This small gap is the most important step for a long-lasting fit.
Why Choose Total-Hearth for Custom Fireplace Door Glass?
- Precision cutting and pattern capability for unique shapes
- High-quality materials and careful craftsmanship
- Free shipping over $100 and Made in the USA
Want reassurance? Read customer reviews here.
Ordering & Shipping FAQ
What is the average turnaround time for custom orders?
Turnaround time for custom-cut glass is typically 3-5 business days from the time you place your order. This does not include shipping time.
How is the custom glass shipped to prevent breakage?
We take great care in packaging our glass. Each custom piece is securely wrapped in multiple layers of protective material and shipped in a specially designed, reinforced box to ensure it arrives safely at your door.
What if I make a mistake in my measurements?
Because each piece is cut to custom specifications, we are unable to offer returns or refunds for incorrect measurements provided by a customer. Please double-check your measurements before ordering. If you need assistance, our support team is happy to help guide you.
Custom Glass FAQs
What custom sizes can you cut?
We can cut a wide range of custom sizes and shapes for many fireplace and stove applications. If your shape isn’t listed for instant ordering, use our Custom Quote form.
Can holes be drilled or notches cut into ceramic glass?
Some modifications are possible in certain scenarios, but we generally do not recommend drilling ceramic glass. If you need notches or pattern cuts, request a custom quote so we can confirm feasibility.
What tint does ceramic glass come in?
Ceramic glass has a slight amber tint that is considered “clear.” It does not come in other tint options.
How do I clean fireplace glass?
See our glass cleaning guide and our maintenance articles.
Still unsure which glass type you need? Call us at 217-223-0999 and we’ll help you choose the right option.